CA2306940A1 - High pozzolan cement mixtures - Google Patents
High pozzolan cement mixtures Download PDFInfo
- Publication number
- CA2306940A1 CA2306940A1 CA 2306940 CA2306940A CA2306940A1 CA 2306940 A1 CA2306940 A1 CA 2306940A1 CA 2306940 CA2306940 CA 2306940 CA 2306940 A CA2306940 A CA 2306940A CA 2306940 A1 CA2306940 A1 CA 2306940A1
- Authority
- CA
- Canada
- Prior art keywords
- cement
- replacement
- weight
- hydraulic
- admixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/16—Sulfur-containing compounds
- C04B24/161—Macromolecular compounds comprising sulfonate or sulfate groups
- C04B24/163—Macromolecular compounds comprising sulfonate or sulfate groups obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/165—Macromolecular compounds comprising sulfonate or sulfate groups obtained by reactions only involving carbon-to-carbon unsaturated bonds containing polyether side chains
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/243—Phosphorus-containing polymers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2652—Nitrogen containing polymers, e.g. polyacrylamides, polyacrylonitriles
- C04B24/2658—Nitrogen containing polymers, e.g. polyacrylamides, polyacrylonitriles containing polyether side chains
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2664—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of ethylenically unsaturated dicarboxylic acid polymers, e.g. maleic anhydride copolymers
- C04B24/267—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of ethylenically unsaturated dicarboxylic acid polymers, e.g. maleic anhydride copolymers containing polyether side chains
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/26—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/2688—Copolymers containing at least three different monomers
- C04B24/2694—Copolymers containing at least three different monomers containing polyether side chains
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/10—Compositions or ingredients thereof characterised by the absence or the very low content of a specific material
- C04B2111/1062—Halogen free or very low halogen-content materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
A cementitious mixture comprises a hydraulic cement; greater than about 10 % by weight of a pozzolanic cement replacement selected from fly ash, slag, natural pozzolans, and mixtures thereof, based on the weight of said hydraulic cement and cement replacement; and a compatibilizing admixture, wherein the compatibilizing admixture comprises a compatibilizing derivatized polycarboxylate polymer dispersant capable of acting as a water reducer, in combination with an accelerator. The derivatized polycarboxylate dispersant, alone or in combination with other derivatized polycarboxylate dispersants, is a polymer comprising units derived from at least one of a substituted carboxylic acid monomer and a substituted ethylenically unsaturated monomer, at least one of an N-polyoxyalkylene maleimide and a condensation product of an unsubstituted carboxylic acid monomer and an alkoxypolyoxyalkylene primary amine substituted carboxylic acid monomer, and optionally including an unsaturated hydrocarbon. The derivatized polycarboxylate dispersant provides for a longer shelf life dispersant, improved dispersability of cementitious mixtures, water reduction in cementitious mixtures, and is an effective dispersant in high pozzolan replaced cementitious mixtures.
Claims (10)
1. A compatibilizing admixture for cementitious mixtures containing hydraulic portland cement and greater than about 10 percent pozzolanic cement replacement by weight of the portland cement and cement replacement, comprising a derivatized polycarboxylate dispersant which is a polymer comprising units derived from at least one of a substituted carboxylic acid monomer and a substituted ethylenically unsaturated monomer, at least one of an N-polyoxyalkylene maleimide and a condensation product of an unsubstituted carboxylic acid monomer and an alkoxypolyoxyalkylene primary amine substituted carboxylic acid monomer, and optionally including an unsaturated hydrocarbon, in combination with an accelerator for concrete.
2. The admixture of claim 1, wherein the compatibilizing admixture is chloride-free.
3. The admixture of claim 1, wherein the accelerator comprises at least one of a. a nitrate salt of an alkali metal, alkaline earth metal, or aluminum;
b. a nitrite salt of an alkali metal, alkaline earth metal, or aluminum;
c. a thiocyanate of an alkali metal, alkaline earth metal, or aluminum;
d. an alkanolamine;
e. a thiosulphate of an alkali metal, alkaline earth metal, or aluminum;
f. a hydroxide of an alkali metal, alkaline earth metal, or aluminum;
g. a carboxylic acid salt of an alkali metal, alkaline earth metal, or aluminum;
h. a polyhydroxylalkylamine; or, i. a halide salt of an alkali metal or alkaline earth metal.
b. a nitrite salt of an alkali metal, alkaline earth metal, or aluminum;
c. a thiocyanate of an alkali metal, alkaline earth metal, or aluminum;
d. an alkanolamine;
e. a thiosulphate of an alkali metal, alkaline earth metal, or aluminum;
f. a hydroxide of an alkali metal, alkaline earth metal, or aluminum;
g. a carboxylic acid salt of an alkali metal, alkaline earth metal, or aluminum;
h. a polyhydroxylalkylamine; or, i. a halide salt of an alkali metal or alkaline earth metal.
4. The admixture of claim 1, wherein the derivatized polycarboxylate dispersant comprises a polymer of the general structure:
where:
D = a component selected from the group consisting of the structure d1, the structure d2, and mixtures thereof;
X = H, CH3, C2-C6 alkyl, phenyl and substituted phenyl;
Y = H, -COOM;
R = H, CH3;
Z = H, -SO3M, -PO3M, -COOM, -OR3, -COOR3, -CH2OR3, -CONHR3, -CONHC(CH3)2 CH2SO3M, -COO(CHR4)n OH where n=2 to 6;
R1, R2, R3 are each independently -(CH2CHRO)m R4 random copolymer of oxyethylene units and oxypropylene units where m=10 to 500 and wherein the amount of oxyethylene in the random copolymer is from 60% to 100% and the amount of oxypropylene in the random copolymer is from 0% to 40%;
R4 = H, methyl, C2 to C6 alkyl;
M = H, alkali metal, alkaline earth metal, ammonia, amine, substituted amine such as triethanolamine, methyl, C2-C6 alkyl;
a= 0 to 0.8;
b = 0.2 to 0.99;
c= 0 to 0.5;
d= 0 to 0.5; and wherein a, b, c, and d represent the mole fraction of each unit and the sum of a, b, c, and d is 1.0, and wherein at least one of c and d is greater than 0.
where:
D = a component selected from the group consisting of the structure d1, the structure d2, and mixtures thereof;
X = H, CH3, C2-C6 alkyl, phenyl and substituted phenyl;
Y = H, -COOM;
R = H, CH3;
Z = H, -SO3M, -PO3M, -COOM, -OR3, -COOR3, -CH2OR3, -CONHR3, -CONHC(CH3)2 CH2SO3M, -COO(CHR4)n OH where n=2 to 6;
R1, R2, R3 are each independently -(CH2CHRO)m R4 random copolymer of oxyethylene units and oxypropylene units where m=10 to 500 and wherein the amount of oxyethylene in the random copolymer is from 60% to 100% and the amount of oxypropylene in the random copolymer is from 0% to 40%;
R4 = H, methyl, C2 to C6 alkyl;
M = H, alkali metal, alkaline earth metal, ammonia, amine, substituted amine such as triethanolamine, methyl, C2-C6 alkyl;
a= 0 to 0.8;
b = 0.2 to 0.99;
c= 0 to 0.5;
d= 0 to 0.5; and wherein a, b, c, and d represent the mole fraction of each unit and the sum of a, b, c, and d is 1.0, and wherein at least one of c and d is greater than 0.
5. A cementitious mixture comprising hydraulic cement; greater than 10% by weight of a pozzolanic cement replacement selected from fly ash, slag, natural pozzolans, and mixtures thereof based on the weight of said hydraulic cement and cement replacement; and a compatibilizing admixture as in any one of claims 1 to 4, optionally including at least one of aggregate, silica fume, and metakaolin.
6. The cementitious mixture of claim 5, wherein the hydraulic cement comprises portland cement, containing at least 50% portland cement based on the weight of said hydraulic cement and cement replacement.
7. The cementitious mixture of claim 5 including greater than 15% of the cement replacement by weight of hydraulic cement and cement replacement, optionally wherein the cement replacement comprises at least one of Class C
fly ash, Class F fly ash, and calcined clay.
fly ash, Class F fly ash, and calcined clay.
8. The cementitious mixture of claim 5, wherein the cement replacement comprises at least one of the following: a) slag in the amount of at least 25%
by weight of hydraulic cement and cement replacement and b) natural pozzolan in the amount of at least about 24% by weight of hydraulic cement and cement replacement.
by weight of hydraulic cement and cement replacement and b) natural pozzolan in the amount of at least about 24% by weight of hydraulic cement and cement replacement.
9. The cementitious mixture of claim 5, wherein the derivatized polycarboxylate dispersant and accelerator in the compatibilizing admixture is present in an amount of 0.09 to 2 parts per 100 parts by weight of hydraulic cement and cement replacement.
10. A method of preparing a cementitious material comprising mixing a hydraulic cement with a pozzolanic cement replacement selected from fly ash, slag, calcined clay, natural pozzolans, and mixtures thereof, and a compatibilizing admixture as in any one of claims 1 to 4, optionally including mixing aggregate with the cement and cement replacement, and including additionally mixing water in an amount sufficient to effect hydraulic setting of the cement, cement replacement and optional aggregate mixture.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US9647798P | 1998-08-14 | 1998-08-14 | |
US60/096,477 | 1998-08-14 | ||
PCT/EP1999/005820 WO2000009460A1 (en) | 1998-08-14 | 1999-07-30 | High pozzolan cement mixtures |
Publications (2)
Publication Number | Publication Date |
---|---|
CA2306940A1 true CA2306940A1 (en) | 2000-02-24 |
CA2306940C CA2306940C (en) | 2009-11-24 |
Family
ID=22257518
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA 2306940 Expired - Lifetime CA2306940C (en) | 1998-08-14 | 1999-07-30 | High pozzolan cement mixtures |
Country Status (10)
Country | Link |
---|---|
US (2) | US6290770B1 (en) |
EP (1) | EP1044175B1 (en) |
JP (1) | JP4607322B2 (en) |
AT (1) | ATE228105T1 (en) |
CA (1) | CA2306940C (en) |
DE (1) | DE69904017T2 (en) |
DK (1) | DK1044175T3 (en) |
ES (1) | ES2188224T3 (en) |
PT (1) | PT1044175E (en) |
WO (1) | WO2000009460A1 (en) |
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-
1999
- 1999-07-30 DK DK99941565T patent/DK1044175T3/en active
- 1999-07-30 PT PT99941565T patent/PT1044175E/en unknown
- 1999-07-30 CA CA 2306940 patent/CA2306940C/en not_active Expired - Lifetime
- 1999-07-30 WO PCT/EP1999/005820 patent/WO2000009460A1/en active IP Right Grant
- 1999-07-30 ES ES99941565T patent/ES2188224T3/en not_active Expired - Lifetime
- 1999-07-30 DE DE1999604017 patent/DE69904017T2/en not_active Expired - Fee Related
- 1999-07-30 AT AT99941565T patent/ATE228105T1/en not_active IP Right Cessation
- 1999-07-30 JP JP2000564915A patent/JP4607322B2/en not_active Expired - Fee Related
- 1999-07-30 EP EP99941565A patent/EP1044175B1/en not_active Expired - Lifetime
- 1999-08-11 US US09/371,627 patent/US6290770B1/en not_active Expired - Lifetime
-
2001
- 2001-07-24 US US09/912,182 patent/US6391106B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
CA2306940C (en) | 2009-11-24 |
DE69904017D1 (en) | 2003-01-02 |
US20020005148A1 (en) | 2002-01-17 |
ES2188224T3 (en) | 2003-06-16 |
DE69904017T2 (en) | 2003-07-31 |
EP1044175B1 (en) | 2002-11-20 |
JP2002522350A (en) | 2002-07-23 |
PT1044175E (en) | 2003-03-31 |
ATE228105T1 (en) | 2002-12-15 |
US6290770B1 (en) | 2001-09-18 |
US6391106B2 (en) | 2002-05-21 |
DK1044175T3 (en) | 2003-03-17 |
EP1044175A1 (en) | 2000-10-18 |
JP4607322B2 (en) | 2011-01-05 |
WO2000009460A1 (en) | 2000-02-24 |
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